Metal Casting Parts Manufacturing / Pressure Casting Process With Precision Machining

Product

Die Casting Capabilities

Die casting is a manufacturing process that can produce geometrically complex metal parts through the use of reusable molds, called dies. The die casting process involves the use of a furnace, metal, die casting machine, and die. The metal, typically a non-ferrous alloy such as aluminum or zinc, is melted in the furnace and then injected into the dies in the die casting machine. There are two main types of die casting machines - hot chamber machines (used for alloys with low melting temperatures, such as zinc) and cold chamber machines (used for alloys with high melting temperatures, such as aluminum). However, in both machines, after the molten metal is injected into the dies, it rapidly cools and solidifies into the final part, called the casting.

Cold chamber die casting machine - Cold chamber machines are used for alloys with high melting temperatures that can not be cast in hot chamber machines because they would damage the pumping system. Such alloys include aluminum, brass, and magnesium. The molten metal is still contained in an open holding pot which is placed into a furnace, where it is melted to the necessary temperature. However, this holding pot is kept separate from the die casting machine and the molten metal is ladled from the pot for each casting, rather than being pumped. The metal is poured from the ladle into the shot chamber through a pouring hole. The injection system in a cold chamber machine functions similarly to that of a hot chamber machine, however it is usually oriented horizontally and does not include a gooseneck channel. A plunger, powered by hydraulic pressure, forces the molten metal through the shot chamber and into the injection sleeve in the die. The typical injection pressures for a cold chamber die casting machine are between 2000 and 20000 psi. After the molten metal has been injected into the die cavity, the plunger remains forward, holding the pressure while the casting solidifies. After solidification, the hydraulic system retracts the plunger and the part can be ejected by the clamping unit. The clamping unit and mounting of the dies is identical to the hot chamber machine.

Custom Process

To receive accurate cost and time estimates for your custom casting project, please provide the following information of the parts you are requesting,

• Drawings and specifications:

including but not limited to material, dimensional tolerance, machining requirements, actual or estimated weight and inspection requirements.
•​ Material: a specific metal grade or the preferred material and desired properties.
•​ Quantity: Include the anticipated volume, both present and future. Quantity has a large influence over production method, pattern development, and overall cost.

•​ Quality acceptance criteria, such as nondestructive test, mechanical testing are all critical considerations for a quote.

Shaanxi Rongbao Machinery Electronics Co., Ltd.(formerly known as: Xianrongbao Machinery Electronics Co., Ltd.) which located in the Fengjing Industrial Park is specialized in production of high-quality aluminum sand casting products, aluminum gravity die casting products, low pressure and die casting products, CNC processing products.

Our products

We supply stainless steel casting, aluminum casting, copper casting and precise machining.

Products are widely used in automobiles, machinery, hydraulic parts, hardware, explosion box, motor parts, power tools, valves, flanges, air conditioning joints, robots, sewing, medical equipment, gear boxes, pipeline parts, snow machines, pump boxes, impellers, etc..

Our Factory

Our company currently covers an area of over 5,000m² of production and manufacturing base, owns a high-quality professional team, with first-class production equipment and testing equipment to ensure high reliability of products. Two patents for utility models have been obtained and certified by the ISO 9001:2015 quality management system.

Our Businesses

Our company has been engaged in the production, processing and sales of casting products and CNC processing products for 14 years. Our customers come from a diverse industry field. 90 % of casting and machinery products are exported to the United States, Europe, Australia, Russia and other countries.

Our Mission

Under the guidance of "innovation is infinite, honesty is eternal", Shaanxi Rongbao will display the grand prospect with the spirit of "Struggle and forge ahead". All employees of Shaanxi Rongbao warmly welcome people from all walks of life to come to the guidance.

Welcome to inquire us prices and visit our company !